Corrugated Trapezoidal UPVC/PVC Wave Roofing Tile Making Machine
Fast View on Trapezoidal Plastic Roofing Sheet from Recycled PVC Material
1,Will not cause any pollution to the environment, and is recyclable.
2,Surface color last fresh for almost 25 years.
3,Cheaper than the traditional tiles such as ceramic, clay or metal ones, economic for civil application.
4,Nice appearance similar to shape of bamboo, and gives a sense of ancient style.
5,Lightweight,easy for transportation and installation.
6,Raw material PVC and Calcium Carbonate are available almost in any country,
PVC drainage pipe, conduit PVC pipe and PVC profile feed as recycled layer.
7,Heat resistant due to low conductivity of plastic material used.
8,Fire retardent, not combustible when fire source stops, safe for use.
Imitation trapezoidal plastic PVC roof tile making line
Acemien Machinery created the unique plastic roofing tile production machine, now we invent the most reliable co-extrusion and distributed control technology to produce durable and high quality plastic roof tile sheet, which featrues in weather resistant with many surface printing.
1,Raw Material Mixing(PVC resin, Calcium Carbonate and other additive)
Using our reliable high efficiency hot and cool group mixer equipment, the raw materials mentioned above, and other important additives such as Cloride PE, pre-wax, Stearic Acid, Compound Stabilizer, ACR, Paraffin are precisely dosed and then completely mixed, which is a very important part in making roof sheet of good quality, because the improper mixing would lead to change of performance of roof sheet, and it will cause problem like crack, unflat and bump for PVC roof tile after produced.
2,Co-extrusion.
In this stage,if we are to produce 2 layers roof tile, we can place a single extruder SJ50 and another conical twin screw SJZ80 together for coextrusion, but actually 3 layers roof tile is common in production,in that case we will place one more extruder SJZ65. Through a series of function inside the screw, the mixed raw material is feeded,molten and compressed inside the conical twin extruder and single extruder, then the molten ASA material meets the molten PVC fluid in the distributor, but these 2 streams of fluid will not be mixed together due to the special design of plastic distributor block, where the ASA moves towards the upper layer and the PVC mixture moves towards the lower layer, and finally these 2 streams of fluids continue to move forward to the T-die by the extreme pressure caused by extruder machine to form a fixed sheet with certain width and cross-section shape.
Important tips:
You have to adjust the speed for ASA single extruder to ensure that the surface ASA layer is the same width as the PVC layer, otherwise, the surface ASA layer will go under the PVC layer, or it will not fully cover the PVC layer, in a word, the 2 layers must be of the same width. But remember that the PVC extruder speed determine the production capacity.
Equipment List
| No. | Main machine | Qty. | remark |
| 1 | Screw loader for extruder 500kg/hr | 1set | Main tile extrusion line
Ridge tile forming |
| 2 | Conical twin-screw extruder(for bulk material) | 1set |
| 3 | Automatic vacuum loader with drying hopper | 1set |
| 4 | Single screw extruder(for ASA) SJ50/30 250kg/hr | 1set |
| 5 | T-die mould and distributor | 1set |
| 6 | Forming machine with trimming device | 1set |
| 7 | Embossing unit(2 rolls, vertical) | 1set |
| 8 | Automatic Cutter(PLC control, 5 sets of length) | 1set |
| 9 | Stacker 6 meters | 1set |
| 10 | Ridge tile oven(for heating formed cold main ridge tile) | 1set |
| 11 | Ridge tile forming machine and mould(for other ridge tile) | 1set |
| No. | Auxiliary machine | Qty. | remark |
| 12 | Screw loader for mixer unit | 1set | Auxiliary equipment |
| 13 | Mixer unit(PVC hot and cooling mixing) | 1set |
| 14 | Crusher(for crushing waste PVC sheet into scrap) | 1set |
| 15 | Pulverizer(for milling pvc scrap into powder) | 1set |
| Other detail |
Motor: Siemens / WEG
Inverter: ABB / Holip
Contactor: Schneider
Air Switch: LS / Delixi
Temperature controller: Omron
Stainless steel:SS304
Bearing: NSK
|
FAQ
Q1:What's your warranty policy?
A1:We will guarantee the machine for 12 months since the date of shipment(which means the date since shipment leaving from Seller's factory) or the Seller will guarantee the machine for 12 months since the date of starting installation and adjustment, whichever comes first.
Q2:What is your overseas service?
A2:We will provide high quality overseas service ,our technical staff will be able to provide you with technical support ,for you personally to overseas assembly and test equipment.
Q3:What's your minimum order quantity?
A3: Minimum order quantity:1 set
Q4:What package do you use for the product?
A4: Wrapped with plastic film, then packed in wooden box, and L/S/D for seaworthy.
Q5:Do you have technical instruction if I buy your product?
A5:Please read the user manual carefully for your reference, we have detail instruction on it. If your problems still can not be solved, welcome to contact us for help.
Aftersales Policy
1 Technical documents
All the symbols on the equipments should be in English. Seller is responsible to provide general layout plan, electric plan, installation direction, and manual book in English to Buyer on time.
2. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
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Trapezoidal UPVC PVC Wave Roofing Tile Making Machine Images
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